Chapter 1715: Hand-tearing steel, it’s a bit hard to choose a base(1/2)
Zheng Xiaotao quickly replaced the parts and fine-tuned the profile section before finishing the work.
When the modder saw this, he thought it was not difficult. If it were him, he could do the same thing.
But the problem is that the cause of the problem has not been found, which has caused a very embarrassing situation. I have been busy working on a very simple problem for more than an hour, but I still can’t solve it. Instead, the more I fix it, the worse it gets.
Looking at the technical staff of Akiyama Machinery, although we don’t know what the final result will be, they are indeed rich in experience.
Director Wei did not say anything. At this time, he could only place his hopes on the technicians of Qiu Shan Machinery.
After Zheng Xiaotao and his colleagues completed the inspection, they started the injection molding machine again.
Along with the buzzing of the machine, everyone was also nervous. If there were still problems, it would not just be a problem of losses.
“Squeak....” The mold opens.
The safety door of the injection molding machine was also opened, and Zheng Xiaotao went to the machine to pick up the parts in person.
"Is this... no problem?" Wei Dong finally couldn't help but asked.
After Zheng Xiaotao took out the parts, he walked under the equipment and turned over the bumper.
“Fortunately, the problem has been solved!” Zheng Xiaotao said easily, never thinking that the problem could not be solved.
“What about your quality inspection? To see if it meets your quality requirements?”
Director Wei took a closer look and could only describe it as perfect. There were no signs of strain. In fact, there was no need for a quality inspector to inspect it. This was simply a qualified product.
However, because the process parameters have been adjusted, although there is no problem with the appearance of the bumper, it needs to be weighed to see if the weight is within the required range.
After careful inspection, the bumper was found to be qualified and there were no problems.
“No problem!” the quality inspector said to Director Wei.
“Then start production now?” Director Wei couldn’t wait any longer. The subsequent processes were still waiting for the necessary parts.
“Okay!” Zheng Xiaotao naturally had no objection.
Employees controlled the injection molding machine and started fully automatic production.
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The robot picked up the parts and put them on the operating platform, and the employees started production. The whole process took 65 seconds, which was ten seconds shorter than the previous cycle. This is simply unbelievable.
I have played more than 20 models in succession without any problems, and the problem has been fundamentally solved.
"Thank you both! If you have the opportunity, you are always welcome to come and provide guidance." The big problem has been solved, and Director Wei finally breathed a sigh of relief and thanked the two of them.
“Mr. Zheng! How do you determine that it is a spring problem?” the mold repairman asked humbly.
"The reasons may be multifaceted. After the external causes are eliminated, it can only mean that the problem occurs in the mold. We will investigate one by one. If you are experienced, you will think of telescopic springs immediately..." Zheng Xiaotao said the spring
The characteristics were explained in detail to everyone.
“That’s it!” Everyone suddenly understood. They had thought about this problem before, but after trying it, they definitely found that the spring could still be used, so they didn’t care.
“Problems often lie in the details. You must learn lessons. Starting from tomorrow, all molds will conduct self-inspections, summarize all problems, and use the time when the molds are off the machine for maintenance.
If you are short of people, I will directly transfer people to you. In short, I don’t want to see the same problem happen again.” Director Wei said seriously to the senior management at the scene, which was regarded as a warning.
After hearing this, Zheng Xiaotao smiled inwardly.
How to put it this way, it should be an internal management problem. This set of molds has been used more than the limit. Maintenance and maintenance must be timely and careful, otherwise the same problem will occur.
“Director Wei! I think it’s best for you to prepare new molds. This set of molds can produce up to 100,000 pieces, and you will definitely be laid off by then. If you don’t have spare molds by then, the losses will be even greater.”
“We have contacted Mold Common and are developing new molds.” Wei Dong is also aware of this problem, and all molds for this model are being re-developed.
Of course, because of the improvement in injection molding pace, Director Wei once again invited the two of them to help to see if there were any problems with the processes of other molds.
The craftsmen in the workshop are now walking on thin ice. It is difficult to change the fixed rhythm. With the current resources, it is difficult to improve.
Hence, on the premise of ensuring quality, craftsmen rarely change process parameters.
However, I didn’t expect that two technicians from Akiyama Machinery also knew the injection molding process. After making slight changes, they actually improved the bumper cycle time by ten seconds. This is simply impossible for everyone.
Zheng Xiaotao and his two colleagues just checked all the bumper workmanship.
Naturally, there were quite a few problems discovered. In addition, the metal people did not know what modesty and politeness meant, so they pointed out the problems on the spot and made improvements and improvements immediately.
To the workshop craftsmen, Akiyama Machinery does not keep it to itself. It teaches them all the experience and techniques it knows.
In this way, Wei Dong led his people to stay in the injection molding workshop, and then left after making sure everything was correct.
Zheng Xiaotao and the two happened to have nothing to do, so they stayed temporarily to cheer for the grown-up technical employees for free.
Director Wei was busy until twelve o'clock in the evening, and the main engine factory also resumed production, and then he left the interior and exterior decoration.
But after this incident, Director Wei also realized the company’s technical shortcomings.
Although many experts have been hired, when faced with major technical problems, it is still a bit difficult and the problem is not solved in the first time.
Dong Wei saw the technical strength of Qiu Shan Machinery, and some immature thoughts kept echoing in his head, getting louder and louder, so he couldn't help but call Liu Qi from the country.
Liu Qi naturally had no time to rest and was busy with Gang Guo's work.
“Brother! This time it’s Director Wei’s call.”
“You have a lot of phone calls tonight!” Liu Zhi joked.
“I’m calling you at this time, it must be urgent.” Liu Qi temporarily stopped what he was doing and answered Director Wei’s call.
“Uncle Wei!”
“Xiao Qi! Uncle Wei has something to ask for this time!” Director Wei was a little embarrassed. Every time he called the other party, something must have happened.
“Uncle Wei, you are so polite! What is it? If I can solve it, I will definitely help you solve it!” Liu Qi also knew that Wei Wei was a person, and he would not come to him for anything that violated his principles.
Liu Qi also wondered in his heart, how could the wise Director Wei sometimes ask for help? This was not common.
"This is what happened..." Director Wei didn't hide anything, and told him everything that happened in the injection molding workshop.
“What does Uncle Wei mean?” After hearing this, Liu Qi was naturally proud. Metal people are top technical experts in various fields. Although their innovation ability is slightly lacking, they have rich metal experience.
“I want to set up a technical expert group, mainly composed of your people, to be responsible for solving growing technical problems.
Of course, growing up does not have any binding force on you." Wei Dong stated his purpose.
“Of course it’s no problem! After all, we have a cooperative relationship now. The better Uncle Wei develops, the more Qiu Shan Machinery will follow.” After hearing this, Liu Qi immediately agreed to the other party’s proposal.
“Haha! Thank you then! Your people have helped us a lot this time, otherwise, the consequences would be disastrous.” Wei Dong sighed.
"Uncle Wei! Let's do this. Our people are stationed at your side. If you have any technical difficulties, you can always go to them. We will say hello to them later." Liu Qi also knew the other party's difficulties.
Nowadays, growth is at its peak. One minute of offline service means that hundreds of consumers cannot pick up their cars on time. The longer the delay, the greater the impact.
The shutdown for nearly an hour resulted in a loss of at least hundreds of millions of yuan.
And if your own employees become mature external technical experts, they can also earn some extra money, and it is also good to get some external training.
"Okay! This matter has been decided!" After hearing this, Director Wei felt a lot more relaxed. Regarding the technical expert group that was about to be established, Director Wei already had special thoughts in mind, and he regarded the technical expert group as a whip to spur him on.
The entire company develops steadily.
After the phone call with Uncle Wei ended, Liu Qi called Director Hou and told him about the establishment of the expert group.
After the matter was resolved, Liu Qi continued his work.
I'm really busy. I have endless work in Gangguo and I don't dare to slack off at all.
In the research laboratory of Jisheng Jiani Industrial Park, metal technicians finally developed the world's thinnest hand-shredded steel, 0.01MM, which is thinner than the hand-shredded steel produced in China.
Hand-shredded steel is actually a kind of stainless steel foil. It is currently the thinnest stainless steel variety in the world and the "crown jewel" of the steel industry. It is mainly used in aerospace, new energy, electronic communications and other fields.
For example, mobile phone folding screen hands, flexible display screens, energy storage batteries, etc.
At present, the only countries that have mastered the technology of hand-shredding steel are Japan, Japan, and China.
However, due to factors in the M country, Steel cannot import large quantities of hand-shredded steel, which is a strategic resource in other countries. Even if it is imported from China, it will only be a drop in the bucket and cannot meet the needs of the country's technological development.
In addition, Gangguo is preparing to develop the country's electronics industry, and hand-shredded steel is a must-purchase material.
In order not to be controlled by others, Liu Qi and Liu Zhi had already begun to develop hand-shredded steel.
For metal people, the difficulty of hand-shredding steel lies in the research and development and manufacturing of production equipment. After hundreds of experiments, the research and development of the equipment was finally completed at the end of the month, and a trial run was carried out. The products basically met the quality requirements. .
“Notify the boss immediately!” the technical director said to the colleagues next to him.
Liu Qi and Liu Zhi were naturally excited after hearing the news. Gangguo will become the fourth country in the world that can independently produce hand-shredded steel. In fact, its quality has even reached the world's leading level and will no longer be controlled by others.
“Boss!” Liu Qi’s consciousness connected to the supervisor in charge of the hand-shredded steel project. Seeing that the big boss came in person, the other person said politely.
"Haha! There are no outsiders here. Don't be so polite and reserved. Be more casual!" Liu Qi saw that everyone was facing him seriously, as if they were in the army. This kind of atmosphere should not appear in a laboratory.
“Is this the hand-shredded steel that was just produced?” Liu Qi saw the metal on the platform. It was very thin, beautiful, and exuded luxury.
You must know that hand-shredded steel is expensive, and most enterprises cannot afford it, and the cost problem directly leads to the production of hand-shredded steel not being too large.
Of course, with the exception of steel, technicians have completely solved the cost problem, and with the successful development of the production line, the output of hand-shredded steel is expected to exceed 5,000 tons per month. This is scientifically proven by supercomputers, and the data does not lie.
“Yes! It is currently the thinnest hand-shredded steel in the world and can be applied to our mobile phone screens,” the technician explained.
“This is the specific physical performance parameter.” Experimental data of hand-shredded steel appeared on the big screen, and compared with the quality of hand-shredded steel on the market today, its performance is more than ten times that of other hand-shredded steel.
Based on the current technology in the world, it is impossible for 0.01MM hand-shredded steel to appear in the world within the next five years.
To be continued...